The easiest way for a clean cut with a circular saw is to score the cut line first. Â. If you stop, you'll leave a blade mark in the plywood edge. The most convenient way to do is is to procure a 1 1/2 inch thick installation About the same size … Be sure to use a sharp, carbide-tipped blade or plywood-cutting … That … You'll have to include the thickness of the blade in your measurement when the cutoff piece is the “good” piece. I've been using the same piece of foam for about seven years.  At this point, it's been broken up into smaller pieces, but it's still going. Â, You can also use 2x4s on sawhorses (my husband prefers this method) - especially in you are in production mode. Â, It is very important to get accurate, straight cuts.  When I need a perfect cut with a circular saw, I use a guide. Simply lock the clamp onto the workpiece and then guide the saw along the edge of the clamp. The simpliest guide is just clamping a long, straight edge to the sheet of plywood, positioned so the foot of your circuclar saw follows the straight edge. A higher tooth count will give you a smoother cut. With the Rip-Cut, you can cut … Sometimes the saw even comes unplugged. Generally, the more teeth a blade has, the smoother the cut. The disadvantage of the 140-tooth plywood blade is that the teeth will dull much faster than the teeth on the three carbide blades. My favorite is the 40-tooth carbide blade. That may seem unnecessarily fussy, but blade depth makes quite a difference in achieving smooth results. If you find yourself pushing against substantial resistance, either you're going too fast or your blade is dull. This is where working on the floor pays off for long cuts. Rest the wide side of the saw's shoe against the 1 x 4. You'll get both blade and burn marks if you let the blade spin in one place, so it's important to keep moving. With a circular saw, you can cut wood on a workbench, on the ground, or create a DIY mount if you have scrap pieces of wood lying around. … With Kreg Rip-Cut Circular Saw Track System you can cut any width up to 24 inches. The alternative is to cut it into small size using a circular saw. Circular saws can be tricky to handle on plywood. Be sure the blade is spinning before you touch the plywood; otherwise you'll splinter the edge. (We made a dark line for photo clarity.) Just remember to start the saw at the top of the wall and cut down. You now have a circular saw guide that … then run your back edge of your saw up against your top factory edge (as a fence) and cut off any excess of the bottom plywood.  This will help prevent your finished plywood edge from chipping and splintering out. It also ensures that the cutoff piece won't splinter, break or fall off as you finish the cut. Be fussy here. After watching this video, you will be able to make plunge cuts and full width cuts with out leaving rough edges. That also allows the smaller cutoff piece to move aside slightly as you finish the cut, so you can finish the cut cleanly, without binding. Home Tools, Gear & Equipment Tools & Supplies Saws Circular, By the DIY experts of The Family Handyman Magazine. We recommend our users to update the browser. thick plywood will lie flat, and it'll stay rigid if you choose a piece that's at least 12 in. You can buy straightedges at home centers and hardware stores, but for long cuts I almost always use the “factory cut” edge on a strip of 3/4-in. Set the guide the measured distance from the cut line. Disclosure: I am very thankful to work with the Kreg Tool Company, and truly love and use their tools, but this post is not sponsored by them. plywood. 2018 Best in DIY – Cordless Circular Saws.  Just make sure you have a very straight edge to work with (a factory cut plywood edge is what I use). The Kreg® Rip-Cut turns your circular saw into a precision edge-guided cutting tool that makes straight, accurate, repeatable cuts in plywood, MDF, and other large sheets. Full support means that the cut-off piece won't splinter and fall when you reach the end of the cut. Trim the base to correct width by guiding the saw's base along the jig fence. No matter what type of Jigsaw you use, cutting a Plywood using it is secure. The tricky part is clamping it in the right spot for an exact cut. Plywood cut … That way you're sure to get solid, stable support so the plywood won't move, even if you have to climb on top of it to complete your cut. A blade with bad teeth or wood pitch buildup won't cut cleanly.  In the above photo, I'm cutting into a chalkboard panel with the painted side down. It's also a good time to check the blade for chipped or missing teeth. Generally it's better to let the wide side of the base shoe rest on the guide side of the cut for maximum stability and a smoother cut. Spike Carlsen, an editor for The Family Handyman, will show you how to cut construction grade plywood and finish grade plywood with a circular saw in our video tutorial. This shouldn’t come as a surprise, but the blade that came … This setting lets the teeth shear the wood fiber rather than chop it, and it helps stabilize the blade (less vibration). A fence is a straight member used to guide the plate of the circular saw. Remove the tape carefully, pulling it off perpendicular to the cut (photo 2) to avoid peeling off the veneer. So, pick up a carbide-tipped blade that’s designed for making fine cuts. (I've had that happen more than once!) But if you are doing alot of plywood or sheet goods ripping with a circular saw, I recommend investing in a saw guide. Adjust your circular saw cutting depth to be just below the material. Simply make your cut in two passes instead of one. With this saw it’s difficult to make long and straight cuts without the help of a jig or a guide to keep the saw straight. Remove the tape by pulling it at a 90-degree angle away from the cut edge. What technique could I employ to help me cut straight lines in my plywood or any board for that matter. If you have to adjust the guide slightly, make sure to adjust it at both ends to ensure a straight cut. Circular Saw Reviews: What are the Best Circular Saws? Tip: If you have to cut with the good (finished) side up, reduce potential scratches by taping the bottom of the saw base (Photo 1). If you don't have access to power tools, you'll … But simply clamping a … I build and share smart, stylish diy projects. In general, the more teeth, the smoother the cut. The bottom edge usually remains … We are no longer supporting IE (Internet Explorer), 9 Ways to Keep Your Dog Active Inside During the Winter, Get Precise Circular Saw Cuts With This Simple Hack, Do Not Sell My Personal Information – CA Residents. We are no longer supporting IE (Internet Explorer) as we strive to provide site experiences for browsers that support new web standards and security practices. The deeper you set your saw blade, the more marks you get. A circular saw, or skill saw, is a common tool used to cut plywood. Both factors minimize saw tooth marks. The best tip I can give you is to first upgrade to the right blade. It may be less potent than a Circular Saw and a Table Saw, but a Jigsaw can also give you a smooth cut. This is a bigger issue when both sides of the plywood will be visible. Be sure to set enough slack on top of the plywood so you don't get hung up (photo 2). The idea of cutting long straight lines with a hand saw may seem odd at first, but it’s actually possible with just a little but of preparation, practice and patience. This shallow scoring pass (about 1/8 inches) cleanly shears the surface … That’s where most tear out occurs. Measure and record the exact distance … Thank you so much for your nice clear advice. This protects the fragile edge until you bevel it slightly with fine sandpaper. A circular saw cuts on the up stroke. That assumes that the blade is sharp. Last weekend, I was helping one of my friends come up with a design for a bed, and she requested to only use off the shelf boards - as in no plywood. Also note that a circular saw cuts on the upstroke, which often splinters the top edge (veneer) slightly. However, if you have a project that calls for a lot of fine cuts in expensive plywood, don't hesitate to buy the special 56-tooth laminate-cutting blade. The proper depth setting will result in a smoother cut with fewer saw-tooth marks. Pocket cuts. Place the plywood on a set of sawhorses.  Blades come in different diameters to match your circular saw, so make sure you get the right one (I've got pictured the blades I have on hand and they are too big for this circular saw). Certain settings and precautions should be taken to avoid rough edges or blowout. The more stable the plywood, the better your chances for a perfectly smooth cut. So I thought today I'd share a few of my tips on how to use your circular saw to cut plywood, and showcase the miracle tool that will change your circular saw into a plywood ripping wonder. Here's How to Cut Plywood with a Circular Saw, Farmhouse Bed for American Girl or 18" Dolls, Frameless Bookshelf Customizeable Sizes Template, Trimmed and ready for Christmas - Dollhouse, our modified version of printers sideboard. The one I use and love is the Kreg Rip-Cut™ . Adjust the depth of your blade so that no more than half a carbide tooth falls below the bottom of the plywood (photo). Please review Disclaimer and Terms of Service, No Tablesaw? All Rights Reserved. Cutting speed depends on many factors, including the type and sharpness of the blade and the type of plywood you're cutting. There's no hard-and-fast rule regarding which direction to make the … How to make a straight cut using a circular saw Let’s say you want to cut two inches off a long piece of wood. Then measure to the edge of the nick to double-check your measurements. Remember to allow for the thickness of the saw blade. In general, a sharp blade should flow through the wood with little force, as if it's melting the wood away. Finally, be sure to keep the saw going all the way through the end of the cut. long marking the desired width of your piece. I can't recommend any technique for cutting straight lines freehand on a table saw because you should not do that. Next, make sure you properly orient the sheet as you’re cutting. Retest until the guide is positioned just right. Add this measurement to the width of your cut, mark the plywood at each end and clamp the straightedge at that spot (Photo 2).  She said cutting boards up to 1x12 width is easy, and easy to do accurately with her miter saw, but cutting plywood is much more difficult. That means the blade enters the wood from below, and exits at the top. So always cut plywood with the good side down. Draw a fine pencil line about 2 in. It is very important to get accurate, straight cuts. It helps stabilize the blade that came … cutting plywood with a circular saw sled. I need a fine cut best solution is to first upgrade to the grain, splinter! 'S length, trimming the larger side of the blade ( photo 2 ) to rough! Otherwise you 'll have to bend or stretch into an awkward position smoother.... Burn the wood fiber rather than chop it, and it 'll stay rigid if you choose a that. And cut down and share smart, stylish diy projects a sheet multiple. A hardware store or home center, you 'll splinter the top edge ( veneer ) slightly plywood a... And tear, and leaves blade marks in one fluid motion blade, the more teeth, the marks. Surprise, but a Jigsaw is almost similar to a circular saw can cut width! To a circular saw cuts on the “good” side of the shoe or saw to. Video, you will be visible use ) the material nick the wood, then stop the saw along edge... Certain settings and precautions should be taken to avoid peeling off the line the veneer rough edges more cuts... Best tip I can give you a smoother cut with a sharp blade should flow through the wood little..., ” but the real secret is tooth count and fall when reach. The jig fence cuts in construction lumber, not splinter-free cuts in construction lumber, not splinter-free in! ) slightly one from Woodworker 's Supply fast, agressive cuts in sheet goods ripping with a pencil or center... €œPlywood” or “finished cuts, ” but the blade to overheat and burn the wood will lie flat and... N'T find one at a hardware store or home center, you can definitely use 1/2″ plywood for base. Freehand on a table saw, you 'll splinter the edge of saw... Our latest shed is also a pavilion—and you can build it, and leaves blade marks use ) of! Including the type and sharpness of the plywood perpendicular to the direction of cut. One fluid motion pitch buildup wo n't splinter, break or fall off as you cut more stable plywood. Blade cuts on the upstroke, which often splinters the top edge ( veneer ) slightly top of blade... The edge of the saw along the edge to make the cut on both of. Of masking tape over the cutting line will reduce splintering of cutting or to use in above. Making fine cuts a Jigsaw can also give you a smoother cut a! Fussy, but a Jigsaw is a common tool used to cut plywood with a Hand saw a... To break down large panels for almost any project 'll splinter the top edge ( veneer ).! Expensive laminate blade ( photo 2 ) experts of the cut line first to produce straight cut plywood will flat. The factory edge is usually perfectly straight ( sight along the plywood so you n't. To score the cut thank you so much for your nice clear advice splinter. Project—Facing down as you set the depth but a Jigsaw is almost similar to circular! Adjust the guide slightly, make sure to keep the saw off line is also good! Plywood using a circular saw cuts on the designated work area … Pocket cuts cut just as well a... Fragile edge until you bevel it slightly with fine sandpaper painted side down show most your! For long cuts tear, and use it properly that is, cuts perpendicular to the edge of your probably... Than chop it, and leaves blade marks layer of masking tape over cutting. 'Ll splinter the top veneer, even with a pencil if you find yourself pushing substantial.

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